Effects of molecular modifications for water splitting enhancement of BiVO4

Combined organic (molecular adsorption) and inorganic (TiO₂ passivation) modifications for enhancing water splitting efficiency of porous bismuth vanadate electrodes are tested. The catalytic activity of BiVO₄ is increased after adsorption of a newly prepared ruthenium catalyst. TiO₂ passivation and sensitization with RuP dye does not show straightforward improvements to the complex photocatalytic behaviour depending on the configuration of the (two- or three-electrode) photoelectrochemical cell, type of the experiment and sample aging. The time constant for electron transport in BiVO₄ electrodes (in the range of seconds, revealed by electrochemical impedance measurements) was found to correlate with the stable photocurrent of the cells. The femtosecond transient absorption studies confirm the negligible effects of RuP on the population of the photoexcited carriers in BiVO₄. The transient absorption studies also show that the processes responsible for the differences in photocurrents of the modified BiVO₄ samples occur on a time scale longer than the first nanoseconds.     

Investigation of the hydrogen induced cracking behaviour of API 5L X65 pipeline steel

The effect of microstructural features on the hydrogen induced cracking (HIC) susceptibility of two API 5L X65 pipeline steels were investigated by cathodic charging, hydrogen permeation and hydrogen microprint experiments. Microstructural evaluation after hydrogen charging revealed cracks at the mid-thickness (segregation zone) of both plates. However, more severe cracks were observed in the plate with higher dislocation density and residual stresses. The plate with lower plastic strain and more {111}-oriented grains had less severe cracks. Inclusions found along the crack path, comprising of Si-enriched oxides and carbides contributed to the initiation and propagation of cracks. The variation of the trapping behaviour and hydrogen diffusion through the plates were examined. The results confirmed that a higher ratio of reversible to irreversible traps contributes to increasing HIC severity in steels. Additionally, hydrogen transport through the steels was most prominent along the grain boundaries, indicating the importance of grain boundary character to HIC.     

汽车扭力梁侧倾工况性能设计

主要阐述侧倾工况下扭力梁3个重要性能指标及其设计方法,即侧倾角刚度、侧倾前束角变化梯度和侧倾外倾角变化梯度。介绍相关结构参数和性能指标,建立整车-系统-结构三级性能指标的分解关系,提出一种侧倾性能结构布置长方体设计理念,通过汇总统计扭力梁结构参数和性能指标总结其常用范围,为扭力梁的性能设计提供参考。     

焊丝中Si元素含量对铝合金接头裂纹敏感性的影响规律及机理

使用扫描电镜、能谱、温度场实时采集等测试方法，研究了焊丝中Si含量对AA6063铝合金GMAW焊接头热裂纹敏感性的影响规律及机理. 结果表明，当焊丝为纯铝时，鱼骨试样的焊缝中心会出现细长的焊接裂纹；当焊丝中的Si含量为4.5% ~ 6%时，裂纹的长度变短，但是开裂距离明显增加；当焊丝中的Si含量达到11% ~ 13%时，试样焊缝无裂纹出现. 随着Si含量的不断提高，合金易出现裂纹的凝固温度区间先增大后减小；焊丝中Si含量的不同还会影响凝固后期金属液的流动性，使得焊缝晶界处的物相成分和形态都有明显的区别；同时，Si含量的提高会使得接头的冷却速度先增加后减小，从而导致应力状态改变，热裂纹敏感性先升高后降低.     

5A06铝合金鞍型横梁等温挤压近净成形工艺

针对某5A06铝合金鞍型横梁,设计了等温挤压近净成形试验。通过Deform有限元分析研究了鞍型横梁等温挤压过程中金属流动规律和缺陷产生原因,并进行了毛坯尺寸和热挤压件图的优化。设计了鞍型横梁等温挤压近净成形模具,可实现在普通压力机上加热管加热方式升温、成形后多顶杆同步脱模功能。通过等温挤压近净成形方法制备了长为580 mm、最薄壁厚为4 mm、筋高为8 mm、筋宽为6 mm的薄壁复杂多筋鞍型横梁,该构件90%以上部位尺寸精度可达到±0. 3 mm,其余部位尺寸精度可达±0. 5 mm,抗拉强度达340 MPa,伸长率约为25%。对等温挤压件装配部位进行少量机加,可获得3种不同尺寸的鞍型横梁。     

一种液压摩擦焊机电液系统研究与试验

针对海上石油平台、海底输送管线维修的需要,提供了一种液压摩擦焊机液压和电器系统设计思路,通过参数计算、电液控制系统设计,研发了一种液压摩擦焊机,通过对DH38钢摩擦叠焊单元成型工艺试验,发现焊接接头拉伸强度达到了母材强度的76%以上,验证了液压摩擦焊机的可靠性能,通过该研究的应用,可对海上石油平台、海底输送管线的维修起到积极作用。     

Improving EBSD precision by orientation refinement with full pattern matching

We present a comparison of the precision of different approaches for orientation imaging using electron backscatter diffraction (EBSD) in the scanning electron microscope. We have used EBSD to image the internal structure of WC grains, which contain features due to dislocations and subgrains. We compare the conventional, Hough-transform based orientation results from the EBSD system software with results of a high-precision orientation refinement using simulated pattern matching at the full available detector resolution of 640 × 480 pixels. Electron channelling contrast imaging (ECCI) is used to verify the correspondence of qualitative ECCI features with the quantitative orientation data from pattern matching. For the investigated sample, this leads to an estimated pattern matching sensitivity of about 0.5 mrad (0.03°) and a spatial feature resolution of about 100 nm. In order to investigate the alternative approach of postprocessing noisy orientation data, we analyse the effects of two different types of orientation filters. Using reference features in the high-precision pattern matching results for comparison, we find that denoising of orientation data can reduce the spatial resolution, and can lead to the creation of orientation artefacts for crystallographic features near the spatial and orientational resolution limits of EBSD.     

热轧带钢卷取机夹送辊修复材料与再制造工艺研究

为了提高热轧带钢卷取机夹送辊表面的修复质量，通过正交试验优选出埋弧堆焊专用焊丝ZJ－11和ZJ－12，过渡层选用ZJ－11药芯焊丝，堆焊硬层选用ZJ－12药芯焊丝，采用优选出的焊丝进行了堆焊修复试验。试验结果显示，堆焊焊缝金相组织中的马氏体更加细化，且碳化物颗粒明显增加，材料的硬度与耐磨性显著提升。研究表明，通过采用合理的再制造工艺对热轧带钢卷取机夹送辊进行修复，修复后满足要求，使用效果良好，显著提高了夹送辊的使用寿命。     

Study of residual stress variation with depth of friction stir welded aluminium plates with different thicknesses

ABSTRACT

The residual stress may greatly vary through thickness due to the large temperature gradients and severe plastic deformation in depth for thick section friction stir welded plates. AA 2024-T351 plates with 6.5, 12 and 20?mm thicknesses were joined by friction stir welding to investigate the differences of residual stress variations with depth between thin and thick plates. The surface residual stresses were compared between the X-ray diffraction and contour measurements. Significant variations of stress peaks, root central residual stresses and widths of ‘M’ profiles were observed along the thickness for thick plates. The origins of the aggravated variations with depth were investigated from the temperature gradients and material flow variations through thickness.     

用宽带超表面产生阵列贝塞尔光束

通过在空间光调制器（SLM）上加载相位图或通过光刻加工微型圆锥状结构可以产生贝塞尔光束阵列。然而，典型空间光调制器具有比波长大一个数量级的像素尺寸，这限制了相位梯度的可用范围，用光刻法加工的微型锥透镜的顶端不是标准的圆锥，这影响了贝塞尔光束的质量。为了克服这些缺点，将复杂的相位图加载到电介质超表面上，设计了一种可以产生阵列贝塞尔光束（在波长700 nm处，NA=0.3）的超表面器件。该器件可以宽波段工作，其单元结构在波长580~800 nm范围内的偏振转换效率均超过57%。利用时域有限差分算法（FDTD）对该器件（厚度为380 nm，直径仅为40 μm）进行了仿真，所产生的阵列光束都垂直于超表面器件。所提出的阵列贝塞尔光束发生器具有纳米级别的厚度和几十微米的直径，这对于未来的集成光学领域具有很大的应用前景。